THE CRAFTSMANSHIP OF YKK 01

To begin with,
what's the structure of
a zipper?

Why do zippers open and close? Three components work in combination to create an opening and closing motion.

Zippers are made of three components!

1.Elements = The component with teeth that mesh with each other/2.Slider = The component moved by the user's hand/3.Tape = The fabric component

Zippers are broadly divided into three components.
(1) Elements = The component with teeth that mesh with each other
(2) Slider = The component moved by the user's hand
(3) Tape = The fabric component

There is a Y-shaped
tunnel inside the slider!

The key to opening and closing is the slider! By pulling it down, the interior of the slider pushes through the Y-shaped tunnel. This motion widens the gap between the meshing elements, opening the zipper. Conversely, pulling the slider up causes the elements to mesh, closing the zipper.

The elements mesh to open and close!

The uneven sections on the left and right elements mesh together, like gears, which enables the zipper to engage and disengage.

 If the dimensions of the parts differ, though, they won't fit together properly and will break straight away.

The dimensions and shape
are absolutely crucial!

A zipper being able to smoothly open and close is highly dependent on the shape and dimensions of each component. Notably, if there's a measurement error with the elements, the zipper won't open properly.

If the dimensions are off by a tiny bit,
the zipper ends up coming open!?

If there's a measurement error with the elements, a zipper that should be closed will come open from the center. To manufacture the elements, high precision to within one hundredth of a millimeter is required.

I see! it's precisely because a zipper is simple that each individual component is so important. That's right - which is why YKK develops parts, aterials, and even machinery for making zippers in-house!